Product: LED Printed Circuit Board (LED PCB)
Substrate Material:
General Use: FR-4 (universal for low-to-medium power).
High Heat Dissipation: Aluminum-based (MCPCB, thermal conductivity 1.0–5.0+ W/m·K, for high-power LEDs).
Ultra-High Performance: Ceramic (Al₂O₃, thermal conductivity 18–30 W/m·K, for extreme-power/harsh environments).
Copper Thickness: 1oz (35μm) – 3oz (105μm) (thicker copper for enhanced current carrying and heat dissipation).
Layers/Structure: Single-sided, double-sided, or multilayer (up to 6-layer + 1st-order HDI for dense wiring in small-pitch displays).
Surface Finish: ENIG (reliable soldering, long-term stability), OSP (eco-friendly, cost-effective), Immersion Silver, or lead-free HASL.
Key Performance Metrics:
Brightness: ≥800 cd/m² (adjustable, up to ≥1800 cd/m² for outdoor displays).
Refresh Rate: ≥3840 Hz (flicker-free for camera compatibility).
Pixel Failure Rate: ≤1/100,000 (ensures display reliability).
Special Design Features: Thermal vias for efficient heat transfer; voltage drop optimization for uniform brightness; optional “three-proof” (moisture, dust, salt-fog) coating for harsh environments.
Application: General lighting (bulbs, panels), LED displays (indoor/outdoor, small-pitch), automotive lighting (headlights, taillights), specialty lighting (plant growth, medical).
Across industries—from home lighting to massive outdoor billboards and automotive headlights—LED PCB is the cornerstone of performance, thermal management, and longevity. Designed to adapt to the unique demands of any LED application, our LED PCBs blend optimized materials, precision thermal design, and robust manufacturing to deliver brightness, reliability, and cost-efficiency tailored to your needs.
Core Benefits That Power LED Innovation
Material Flexibility for Every Need:
FR-4: The go-to for cost-effective general lighting (e.g., indoor panels, household bulbs), balancing affordability and basic thermal performance.
Aluminum-based (MCPCB): Essential for high-power setups (streetlights, stadium floodlights, car headlights) with thermal conductivity up to 5.0+ W/m·K to keep LEDs cool and long-lasting.
Ceramic Substrates (Al₂O₃): The top choice for extreme applications (UV LEDs, laser diodes), offering industry-leading thermal conductivity (18–30 W/m·K) and heat resistance.
LED PCB
Thermal & Power Mastery:
Thicker copper foils (up to 3oz/105μm) handle high currents without overheating, while thermal vias and expansive copper planes rapidly dissipate heat from LED chips—extending lifespan (a 10°C temperature reduction can double LED life). For LED displays, fine wiring (as small as 0.075mm line width) ensures uniform brightness with minimal voltage drop.
Reliability in Any Environment:
Surface finishes like ENIG provide solderable, corrosion-resistant pads for consistent connections. OSP offers eco-friendly, budget-friendly protection for indoor devices. For outdoor signs or industrial lighting, three-proof coating (moisture, dust, salt-fog resistant) shields PCBs from harsh conditions, ensuring flicker-free operation (refresh rates ≥3840 Hz for camera-friendly displays) and long-term durability.
Ideal for Diverse LED Applications
General Lighting: FR-4 PCBs power everyday bulbs, downlights, and troffers, balancing cost and performance.
LED Displays:
Indoor small-pitch screens: HDI PCBs with 0.075mm fine wiring deliver crisp visuals with ≤1/100,000 pixel failure rates.
Outdoor billboards: Rugged MCPCBs withstand sun, rain, and temperature swings while providing ≥1800 cd/m² brightness.
Automotive & Specialty Lighting: Ceramic or heavy-duty MCPCBs endure vibrations and extreme temps for headlights; plant/medical lights use stable, flicker-free PCBs for growth or surgical precision.
Custom Solutions for Your LED Vision
Whether you’re developing a consumer bulb, a stadium display, or automotive lighting, we customize LED PCBs to match your power, thermal, and environmental requirements. From substrate selection to finish and layer count, our team ensures your LED product shines brighter, lasts longer, and fits your budget.
Whether you’re developing a consumer bulb, a stadium display, or automotive lighting, we customize LED PCBs to match your power, thermal, and environmental requirements. From substrate selection to finish and layer count, our team ensures your LED product shines brighter, lasts longer, and fits your budget. To turn your LED design vision into reality with precision-tailored PCB solutions, connect with the iPCB technical team today—our experts will guide you through every step, from material selection to mass production, ensuring perfect alignment with your performance and cost goals
Product: LED Printed Circuit Board (LED PCB)
Substrate Material:
General Use: FR-4 (universal for low-to-medium power).
High Heat Dissipation: Aluminum-based (MCPCB, thermal conductivity 1.0–5.0+ W/m·K, for high-power LEDs).
Ultra-High Performance: Ceramic (Al₂O₃, thermal conductivity 18–30 W/m·K, for extreme-power/harsh environments).
Copper Thickness: 1oz (35μm) – 3oz (105μm) (thicker copper for enhanced current carrying and heat dissipation).
Layers/Structure: Single-sided, double-sided, or multilayer (up to 6-layer + 1st-order HDI for dense wiring in small-pitch displays).
Surface Finish: ENIG (reliable soldering, long-term stability), OSP (eco-friendly, cost-effective), Immersion Silver, or lead-free HASL.
Key Performance Metrics:
Brightness: ≥800 cd/m² (adjustable, up to ≥1800 cd/m² for outdoor displays).
Refresh Rate: ≥3840 Hz (flicker-free for camera compatibility).
Pixel Failure Rate: ≤1/100,000 (ensures display reliability).
Special Design Features: Thermal vias for efficient heat transfer; voltage drop optimization for uniform brightness; optional “three-proof” (moisture, dust, salt-fog) coating for harsh environments.
Application: General lighting (bulbs, panels), LED displays (indoor/outdoor, small-pitch), automotive lighting (headlights, taillights), specialty lighting (plant growth, medical).
iPCB Circuit provides support for PCB design, PCB technology, and PCBA assembly. You can request technical consultation or quotation for PCB and PCBA here, please contact email: sales@ipcb.com
We will respond very quickly.