Product: LED PCBA (LED Circuit Board Assembly)
Material:FR4 (0.25–0.29 W/m·K, Tg140–190℃), aluminum (80–250 W/m·K), flexible PI/PET, ceramic (AlN ≥160 W/m·K)
Quality standard:IPC-6012, AEC-Q200, RoHS 3.0, UL94 V-0
Dielectric constant:PET:2.6–3.2;
FR4:4.0–4.6 @1MHz
Layers:1–4 layers (max 4 for complex designs)
Thickness:FR4:0.7–2.5mm; aluminum:0.9–3.3mm; flexible:0.07–0.19mm
Copper thickness:1–2.8oz (35–100μm)
Surface technology:OSP (0.18–0.46μm), ENIG (Ni2.4–4.6μm/Au0.02–0.07μm)
Special requirements:Thermal conductivity ≥0.25 W/m·K; flex cycles ≥11,000 (PI); -44℃~126℃ (750 cycles)
Application:Lighting (commercial/industrial), displays (MiniLED), automotive (headlights), medical (endoscopes)
LED PCBA is the backbone of modern lighting and display systems, blending precision engineering with tailored material science to power everything from commercial fixtures to cutting-edge automotive displays. Designed for optimal thermal management and electrical efficiency, this assembly bridges LED chips, drivers, and components—delivering reliable performance across low- to high-power applications.
LED PCBA
Material Engineering for Every Need
Our LED PCBA leverages substrate diversity to match specific demands:
Aluminum LED PCBA: Boasts 80–250 W/m·K thermal conductivity, making it the choice for high-power setups like industrial lamps and automotive headlights, where heat dissipation directly impacts longevity.
FR4 LED PCBA: A cost-effective workhorse (0.25–0.29 W/m·K) for low-power applications such as smart home bulbs, balancing performance with affordability.
Flexible LED PCBA (PI/PET): Thrives in curved or compact designs—think wearables and miniaturized medical devices—with 11,000+ bend cycles (R=2.8mm) and durable flexibility.
Ceramic LED PCBA (AlN): Excels in extreme environments, offering ≥160 W/m·K conductivity for aerospace lighting and high-intensity lasers.
Built for Reliability
Beyond materials, LED PCBA delivers uncompromising performance:
Thermal Resilience: Handles -44℃ to 126℃ thermal cycles (750 cycles, no delamination), critical for outdoor and automotive use.
Precision Assembly: 1–4 layer designs with 1–2.8oz copper (35–100μm) ensure low impedance, while ENIG or OSP finishes resist corrosion and enhance solderability.
Compliance You Can Trust: Meets IPC-6012, AEC-Q200 (automotive-grade), and RoHS 3.0, with UL94 V-0 flame retardancy for global safety standards.
Powering Innovation Across Sectors
LED PCBA transforms industries by enabling efficient, durable LED systems:
Lighting: Powers commercial high-brightness panels and industrial explosion-proof lamps, where thermal management extends lifespan by 30%+.
Displays: Drives MiniLED modules, delivering crisp local dimming for TVs and large-format screens.
Automotive: AEC-Q200-certified variants fuel matrix headlights and in-cabin displays, withstanding vibration and temperature swings.
Medical: Flexible variants integrate into endoscopes, combining compact design with reliable performance in sterile environments.
Product: LED PCBA (LED Circuit Board Assembly)
Material:FR4 (0.25–0.29 W/m·K, Tg140–190℃), aluminum (80–250 W/m·K), flexible PI/PET, ceramic (AlN ≥160 W/m·K)
Quality standard:IPC-6012, AEC-Q200, RoHS 3.0, UL94 V-0
Dielectric constant:PET:2.6–3.2;
FR4:4.0–4.6 @1MHz
Layers:1–4 layers (max 4 for complex designs)
Thickness:FR4:0.7–2.5mm; aluminum:0.9–3.3mm; flexible:0.07–0.19mm
Copper thickness:1–2.8oz (35–100μm)
Surface technology:OSP (0.18–0.46μm), ENIG (Ni2.4–4.6μm/Au0.02–0.07μm)
Special requirements:Thermal conductivity ≥0.25 W/m·K; flex cycles ≥11,000 (PI); -44℃~126℃ (750 cycles)
Application:Lighting (commercial/industrial), displays (MiniLED), automotive (headlights), medical (endoscopes)
iPCB Circuit provides support for PCB design, PCB technology, and PCBA assembly. You can request technical consultation or quotation for PCB and PCBA here, please contact email: sales@ipcb.com
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